ADLINK Technology GEME-S4000 SEries User Manual

GEME-4000/H4000/S4000 5000/X5000/S5000 Series General Embedded Machine Engine User’s Manual

2 • Introduction 1.2 Unpacking Checklist Check the shipping carton for any damage. If the shipping carton and contents are damaged, notify the dealer

Introduction • 3 CAUTION: The board fitted inside the GEME system must be protected from static discharge and physical shock. Never remove any of the

4 • Introduction The “∀” mark is the alphabet used to identify the different function, where : X: embedded PMC module with 4 channels video capture,

Introduction • 5 1.4 Specifications GEME-4000 GEME-H4000 GEME-5000 GEME-X5000 SBC Model No. EBC-P400 CPU Ultra Low Voltage Celeron M Low Voltage

6 • Introduction Hardware Monitoring Built-in Winbond W83627HF, monitoring CPU temperature, voltage and battery,+3.3V,+5V,+12V voltage COM Ports COM1

Introduction • 7 Random VibrationOperating: 5-100Hz, 0.00142 g2/Hz; 100-500Hz, -6dB/Octave, 0.5Grms, 3axes, 30 minutes/axis Non-operating: 5-100Hz ,

Base Unit • 9 2 Base Unit This chapter will familiarize the user with available GEME interfaces and connections before getting started and includes th

10 • Base Unit POWER SUPPLYINPUT : 100~240VAC 50~60HzPOWERHDDHDDPWR ACT/LINK10/100MLANRESETKB/MSIEEE1394USBCOM2 LPT1VGA COM1CFMIC INSPK

Base Unit • 11 POWER SUPPLYINPUT : 100~240VAC 50~60HzPOWERHDDPWR ACT/LINK10/100MLANRESETKB/MSIEEE1394USBCOM2 LPT1VGA COM1CFCH0 CH1 CH2 CH

12 • Base Unit POWER SUPPLYINPUT : 100~240VAC 50~60HzPOWERHDDPWR ACT/LINK10/100MLANRESETKB/MSIEEE1394COM2 LPT1VGA COM1CFUSBPCMCIAUSBTOP

Base Unit • 13 2.2 Base Unit Connector Pin Assignments Detailed descriptions and pin-outs for each connector are given in the following sections. 

14 • Base Unit  2.2.3 AC input connector GEME comes with an AC inlet connector that carries 100~240 VAC external power input, and features reverse

Base Unit • 15  2.2.5 COM1/COM2 GEME offers two serial communications interface ports: COM 1 and COM 2. IRQ and Address Setting The IRQ and I/O addr

16 • Base Unit 8 -- -- 9 -- --  2.2.6 Integrated PS/2 KBD/MS connector GEME has a proprietary interface for PS/2 keyboard and mouse connection

Base Unit • 17  2.2.8 Compact Flash Connector GEME’s standard CompactFlash (CF) socket has an ATA interface that is fully compatible with an IDE HDD

18 • Base Unit  2.2.10 Video Capture BNC connector (GEME-H4000/X5000) GEME accepts 4 channels standard composite color (PAL, NTSC) or monochrome vi

Base Unit • 19  2.2.12 DVI/LVDS, Audio Connector 60uS ~16mSTrigger Signal

Power Supply Unit • 21 3 Power Supply Unit The entire GEME series can support either AC or DC power supplies per application requirements. The power s

© Copyright 2004 ADLINK Technology Inc. All Rights Reserved. Manual Rev.: 1.00 Date: April 25, 2006 Part Number: 50-1D002-200 The information in this

22 • Power Supply Unit POWER SUPPLYINPUT : 10~30VDCMax. 13A@10VDC POWERFRONT VIEWTOP VIEW SIDE VIEW Figure 5. GEME DC type power supply unit dimens

Power Supply Unit • 23 3.2 Specifications  3.2.1 AC Power Supply The AC power supply is a triple output 110W switching power supply, which is desig

24 • Power Supply Unit Input Specifications Input voltage This power supply can operate continuously from +10VDC to +30VDC, normal line is +24VDC.

Getting Started • 25 4 Getting Started 4.1 IDE Boot Sequence Settings IDE device1 IDE device 2 IDE device 3IDE Primary Master HDD-0 -- -- HDD-

26 • Getting Started ► Standard CMOS Feature ► Frequency/Voltage Control ► Advanced BIOS Features Load Fail-Safe Defaults ► Advanced Chipset Feature

Getting Started • 27 4.2 IRQ Information The IRQ & base address settings in the GEME system are according to the “assembly order” of the PC104 ca

28 • Getting Started Step2: You have to register your PC104 card in Windows system. For example, you can find the “Registry Utility” from MPC-8372

Getting Started • 29 one MPC-8372 card in the dialog if there is only one MPC-8372 in GEME. Please press “New” to the next step. Refer to the table

30 • Getting Started system’s importance is beyond comparison as it is responsible for managing core tasks and resource allocation for the hardware.

Getting Started • 31 developers can compile controller software in the Windows XP environment, and then transfer the code to Embedded XP for immediate

Getting Service from ADLINK Customer Satisfaction is top priority for ADLINK Technology Inc. If you need any help or service, please contact us. ADLI

32 • Getting Started Currently ADLINK offers the standard WinCE OS image for GEME (customer must purchase the WinCE license from ADLINK), The standar

Getting Started • 33 HSL Card Module No. Bus InterfaceDescription Win2000, XP & eXP driverWin CEdriver LinuxdriverPMC-7852G PMC HSL Serial I/O mas

34 • Getting Started Note*(1) ADLINK will pre-install the hardware driver, utility, and runtime library on GEME. For developing program in the Host

Extension Modules • 35 5 Extension Modules 5.0 Extension Modules Overview  5.0.1 Product series GEME system is designed to be extendable by one PMC

36 • Extension Modules 5.1 MPC-8164  5.1.1 Features • 16-bit PC104 Bus • axes of step and direction pulse output for controlling stepping or ser

Extension Modules • 37  5.1.2 CN2 Pin Assignments: Main connector CN2 is the major connector for the motion control I/O signals. No. Name I/O Functi

38 • Extension Modules  5.1.3 CN3 Pin Assignment: General Purpose DI/DO ports CN3 Pin No Signal Name CN3 Pin No Signal Name 1 DOCOM 2 DOCOM 3 D

Extension Modules • 39 MPC-8164BUSYCN2 (MOTION)CN3 (DIO)183 Figure 7. MPC-8164 Front panel 5.2 MPC-8366/8372  5.2.1 Features MPC-8366/72 are 6/12

40 • Extension Modules IRQ on PCI board Assigned by PCI controller IRQ on MPC board Assigned by Software Utility Operating temperature 0°C ~ 60°C

Extension Modules • 41 During alarms, etc. Yes +Limit Switch x 12 (PEL) -Limit Switch x 12 (MEL) Proximity dog x 12 (ORG) General Purposed Input x 2

Table of Contents • i Table of Contents Introduction... 1 1.1 Product

42 • Extension Modules z Isolated voltage:500 Vrms Board to board synchronous interface (PCI board only) CN4 Aux. DIO 6 TTL Level Digital Output (at

Extension Modules • 43 22 MEL9/MDI26 I Minus End Limit 56 MEL10/MDI29 I Minus End Limit 23 ORG9/MDI27 I Origin Signal 57 ORG10/MDI30 I Origin

44 • Extension Modules  5.2.4 Dimensions S2J1SC1CN4CN1LED1SC2 SC1: SSCNET connector for Axis 0~5 SC2: SSCNET connector for Axis 6~11 SP1: Daugh

Extension Modules • 45  J1SC1CN4CN1LED1S2 SC1: SSCNET connector for Axis 0~5 SP1: Daughter Board connector LED1: Board Status LEDs S2: DIP switch

46 • Extension Modules 5.3 MPC-7632/7632AU/7664  5.3.1 Features MPC-7632/7632AU/7664 isolated DIO cards provide the following advanced features: •

Extension Modules • 47  5.3.3 CP1 Pin Assignment The pin assignment of the 50-pin SCSI connector CP1 for the 7632/7632AU/7664 DIO cards is shown bel

48 • Extension Modules  5.3.4 CP2 Pin Assignment The pin assignment of the 50-pin SCSI connector CP2 for the 7664 is shown below: No. Name I/O F

Extension Modules • 49  5.3.5 Dimensions Figure 11. MPC-7664 PCB layout

50 • Extension Modules Figure 12. MPC-7632 PCB layout Figure 13. MPC-7632AU PCB layout

Extension Modules • 51 MPC-7664CP2(DIO 16~31) CP1(DIO 0~15)183 Figure 14. MPC-7664 front panel MPC-7632CP1(DIO 0~15)183 Figure 15. MPC-7632 front p

ii • Table of Contents 5.0 Extension Modules Overview ... 35 　 5.0.1 Product series...

52 • Extension Modules General Purpose I/O Lines The I/O lines are TTL compatible with 1 input and 1 output GPIO interface: • One 10-pin header conn

Extension Modules • 53  5.4.4 Dimensions Figure 16. PCB layout of the PMC-RTV24G & DB-RTV24G CH0RTV-21GCH1 CH2 CH3 GPIO16.84183 Figure 17.

54 • Extension Modules 5.5 PMC-3534G  5.5.1 Features • IRQ and IO address automatically assigned by PCI plug-and-play • 4 RS-232C communication p

Extension Modules • 55  5.5.4 Dimensions Figure 18. PMC-3534G PCB layout and extension card PMC-3534/44GCOM 6 COM 5 COM 4 COM 3183 Figure 19. PM

56 • Extension Modules 5.6 PMC-3544G  5.6.1 Features • IRQ and IO address automatically assigned by PCI plug-n-play • communication ports with in

Extension Modules • 57   5.6.5 Dimensions Figure 20. PMC-3544G PCB layout and extension card PMC-3534/44GCOM 6 COM 5 COM 4 COM 3183 Figure 21.

58 • Extension Modules 5.7 PMC-7841G  5.7.1 Features The PMC-7841G is a Dual-Port Isolated CAN Interface Card with the following features: • Two i

Extension Modules • 59  5.7.4 Dimensions Figure 22. PMC-7841G PCB layout and extension card PMC-7841GCAN 2 CAN 1183 Figure 23. PMC-7841G front

60 • Extension Modules 5.8 PMC-7852G  5.8.1 Features General: • One master has two HSL ports • One port can drive maximum 32 modules • One mast

Extension Modules • 61 Interrupt: • 32 bits Programmable timer LED Indicator: Power status • Operating Temperature: 0 to 600C • Storage Temperatur

Table of Contents • iii 　 5.7.4 Dimensions ... 59 5.8 PMC-7852G ...

62 • Extension Modules  5.8.4 Dimensions Figure 24. PMC-7852G PCB layout and extension module LINKH1A H1B H2BH2APMC-7852G183 Figure 25. PMC-78

GEME VM3000 Series • 63 Appendix A: Important safety instructions Read and follow all instructions marked on the product and in the documentation bef

64 • Extension Modules z If one of the following situations arises, get the equipment checked by service personnel: A. The power cord or plug is da

GEME VM3000 Series • 65 Appendix B: Warranty Policy Thank you for choosing ADLINK. To understand your rights and enjoy all the after-sales services w

Introduction • 1 1 Introduction 1.1 Product Overview The General Embedded Machine Engine (GEME) 4000/5000 series is a complete embedded solution for M