ADLINK Technology PCI-6208 User Manual

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Advance Technologies; Automate the World.
Manual Revision: 2.00
Revision Date: August 4, 2009
Part Number: 50-11163-1000
PCI-7856
Master-Slave Distributed Motion
and I/O Master Controller
User’s Manual
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1 2 3 4 5 6 ... 85 86

Summary of Contents

Page 1 - PCI-7856

Advance Technologies; Automate the World.Manual Revision: 2.00Revision Date: August 4, 2009Part Number: 50-11163-1000PCI-7856Master-Slave Distribute

Page 2

x PCI-7856User’s ManualGetting ServiceContact us should you require any service or assistance. ADLINK Technology Inc. Address: 9F, No.166 Jian Yi

Page 3 - Table of Contents

xiPCI-7856User’s ManualADLINK Technology Inc. (German Liaison Office) $GGUHVV 1RUG&DUUHH'XHVVHOGRUI*HUPDQ\7HO 

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xii PCI-7856User’s ManualThis page intentionally left blank.

Page 5 - List of Figures

Introduction 1PCI-7856User’s Manual1 IntroductionConsidering the advancement of the industrial machine automa-tion field, designers not only use cent

Page 6

2 IntroductionPCI-7856User’s ManualMNET and HSL features: Flexible, comprehensive, extendable distributed motion and I/O solution based on PC archi

Page 7 - List of Tables

Introduction 3PCI-7856User’s Manual1.1 SpecificationsPCI Bus PCI local bus specification Rev. 2.1-compliantMaster Controller Dedicated Motion Contr

Page 8

4 IntroductionPCI-7856User’s ManualOperating Temperature 0 to 60°CStorage Temperature  -20 to 80°CPower Consumption +3.3 V @ 1.2 A (typical) +5

Page 9 - Trademarks

Installation 5PCI-7856User’s Manual2 InstallationThis chapter describes how to install the PCI-7856. Please follow the steps below: Check what you h

Page 10 - Getting Service

6 InstallationPCI-7856User’s Manual2.2 PCI-7856 Outline DrawingFigure 2-1: PCI-7856 Mechanical Drawing MRJ45 Connector: Motionnet connection port.

Page 11 - User’s Manual

Installation 7PCI-7856User’s Manual2.3 Software Driver Installation Using the All-In-One CD with PCI-7856 package and execute the following steps:1.

Page 12 - PCI-7856

PCI-7856User’s Manualii

Page 13 - 1 Introduction

8 InstallationPCI-7856User’s Manual2.4 Signal ConnectionSignal connections of all I/O’s are described in this section. Refer to the contents of this

Page 14 - 2 Introduction

Installation 9PCI-7856User’s Manual2.4.2 RJ45 Pin Assignment and LED IndicatorThe Motionnet master is the key component in charge of commu-nicating w

Page 15 - 1.1 Specifications

10 InstallationPCI-7856User’s ManualThe LED indicator on PCI-7856 provides Motionnet and HSL com-munication status. A red LED indicates Motionnet st

Page 16 - 1.2 Supported Software

Motionnet Master-Slave Motion System 11PCI-7856User’s Manual3 Motionnet Master-Slave Motion SystemMotionnet is an ultra-high-speed serial communicat

Page 17 - 2 Installation

12 Motionnet Master-Slave Motion SystemPCI-7856User’s ManualFigure 3-1: Overview of an MNET Distributed Motion Control System PCI-7856Mitsubishi MR

Page 18 - 2.2 PCI-7856 Outline Drawing

Motionnet Master-Slave Motion System 13PCI-7856User’s Manual3.1 MNET System Specifications Functions of MNET system can be classified as serial comm

Page 19 - 2.3.1 Troubleshooting

14 Motionnet Master-Slave Motion SystemPCI-7856User’s Manual3.1.1 Wiring Cable This system guarantees enhanced quality for high-speed commu-nicatio

Page 20 - 2.4 Signal Connection

Motionnet Master-Slave Motion System 15PCI-7856User’s Manual2. Minimum cable lengthThe shortest cable must be at least 60 cm long.3. Do not mix cab

Page 21

16 Motionnet Master-Slave Motion SystemPCI-7856User’s ManualRAM usage, users are able to write data into a FIFO in the central device, and issue a

Page 22 - Motionnet Scan LED

Motionnet Master-Slave Motion System 17PCI-7856User’s Manual3.2 MNET Motion ModulesMNET motion slave module is a wire-saving solution. ADLINK offers

Page 23

Table of Contents iiiPCI-7856User’s ManualTable of ContentsTable of Contents... iii

Page 24

18 Motionnet Master-Slave Motion SystemPCI-7856User’s Manual3.2.1 Single Axis Motion Modules ADLINK offers three different types motion module whic

Page 25 - Item Specifications

Motionnet Master-Slave Motion System 19PCI-7856User’s Manualwhich include Mitsubishi J2S, Panasonic MINAS A4, Yaskawa Sigma II, III and V series and

Page 26 - 3.1.1 Wiring Cable

20 Motionnet Master-Slave Motion SystemPCI-7856User’s ManualFigure 3-3: Outline of the MNET-J3 Assembly with MR-J3 Servo Driver

Page 27 - Motionnet

Motionnet Master-Slave Motion System 21PCI-7856User’s ManualFigure 3-4: Outline of MNET-MIA Assembly with a MINAS A4 Servo Driver

Page 28

22 Motionnet Master-Slave Motion SystemPCI-7856User’s ManualFigure 3-5: Outline of MNET-S23 Assembly with a Sigma II, III & V Servo Driver

Page 29 - 3.2 MNET Motion Modules

Motionnet Master-Slave Motion System 23PCI-7856User’s Manual

Page 30

24 Motionnet Master-Slave Motion SystemPCI-7856User’s Manual

Page 31

HSL Slave Modules 25PCI-7856User’s Manual4 HSL Slave ModulesThe HSL is a master-slave network system, which features an innovative distributed archi

Page 32

26 HSL Slave ModulesPCI-7856User’s Manual4.1 HSL Slave I/O Module4.1.1 Discrete I/O ModuleADLINK provides three series: DB, M and U series. DB: Da

Page 33

HSL Slave Modules 27PCI-7856User’s Manual4.1.2 Analog I/O ModuleADLINK provides an M series as follows.The selection guide is as follows.Series Mode

Page 34

iv Table of ContentsPCI-7856User’s Manual4.2.1 Digital I/O Module ... 284.2.2 Analog I/

Page 35

28 HSL Slave ModulesPCI-7856User’s Manual4.2 General Specifications4.2.1 Digital I/O ModuleTable 4-5: Digital I/O Module(1): NPN sinking type sens

Page 36

HSL Slave Modules 29PCI-7856User’s Manual*Note: The HSL-DI16-UL supports 5 V, 12 V and 24 V, selected by jumper for each channel:4.2.2 Analog I/O Mo

Page 37 - 4 HSL Slave Modules

30 HSL Slave ModulesPCI-7856User’s Manual4.2.3 DIP Switch Setting 1 2 3 4 5 6ON ON = 1100000 address 1010000 address 2 … …011111 a

Page 38 - 4.1 HSL Slave I/O Module

HSL Slave Modules 31PCI-7856User’s Manual4.2.4 Wiring Diagram-N NPN Sinking type sensor Input-N Dry Contact Input v+INLEDInternalCircuitsCircuitG v+

Page 39 - 4.1.2 Analog I/O Module

32 HSL Slave ModulesPCI-7856User’s Manual-P PNP Sourcing type sensor Input -P Wet Contact Input v+INLEDInternalCircuitsCircuitG v+INLEDInternalCir

Page 40 - 4.2 General Specifications

HSL Slave Modules 33PCI-7856User’s Manual-N NPN Sinking Output-P PNP Sourcing Output

Page 41 - 4.2.2 Analog I/O Module

34 HSL Slave ModulesPCI-7856User’s Manual-R Relay Output-Analog Input (Differential Voltage Input)-Analog Input (Single-End Voltage Input) NO.nCOM.

Page 42 - 1 2 3 4 5 6

HSL Slave Modules 35PCI-7856User’s Manual-Analog Input (Current Measure)Current Source R=125 Ohm %1 accuracy IN(-)IN(+)ADCR

Page 43 - 4.2.4 Wiring Diagram

36 HSL Slave ModulesPCI-7856User’s ManualDimensions- DB: Daughter board form factor (100 mm X 78.2 mm) - M: Daughter board with aluminum cover (125

Page 44 - Circuits

HSL Slave Modules 37PCI-7856User’s Manual- U-series slave I/O module (71.8 mm X 138 mm)

Page 45 - -P PNP Sourcing Output

PCI-7856User’s ManualList of Figures vList of FiguresFigure 1-1: PCI-7856 Block Diagram ... 2Figure 2-

Page 46 - -R Relay Output

38 HSL Slave ModulesPCI-7856User’s Manual4.2.5 Terminal Base Motion Control ModuleThe terminal bases include: HSL-TB32-U-DIN HSL-TB64-DIN  HSL-T

Page 47 - HSL Slave Modules 35

HSL Slave Modules 39PCI-7856User’s ManualJumper Settings Since HSL is a serial transmition system, a terminator should be placed at the end of cable

Page 48 - Dimensions

40 HSL Slave ModulesPCI-7856User’s ManualHSL-TB32-MD Jumper Setting

Page 49 - HSL Slave Modules 37

HSL Slave Modules 41PCI-7856User’s ManualDimensions-DB with HSL-TB32-U-DIN (126x120.1x107.3) mm

Page 50

42 HSL Slave ModulesPCI-7856User’s Manual-DB with HSL-TB64-DIN (168.7x120.1x107.3) mm-M module with HSL-TB32-M-DIN (128.5x85.5x108) mm

Page 51 - Jumper Settings

HSL Slave Modules 43PCI-7856User’s Manual -HSL-TB32-MD (129x107) mm

Page 52 - HSL-TB32-MD Jumper Setting

44 HSL Slave ModulesPCI-7856User’s Manual4.2.6 HSL-HUB/RepeaterHSL-HUB/Repeater including: HSL-HUB HSL-RepeaterFeature Linking style: Master to

Page 53

HSL Slave Modules 45PCI-7856User’s ManualGeneral DescriptionFigure 4-1: HSL System Configuration With HSL-HUB Excellent Master Controller Add One Mo

Page 54 - 42 HSL Slave Modules

46 HSL Slave ModulesPCI-7856User’s ManualJumper SettingsFD / HD setting: JP*(0-3), JFH13 M / 6 M / 12 M setting JBPS11 – 3 & 2 – 4 12 M1 – 3 &a

Page 55 - -HSL-TB32-MD (129x107) mm

HSL Slave Modules 47PCI-7856User’s ManualDimensionsHSL-HUBHSL-Repeaters

Page 56 - 4.2.6 HSL-HUB/Repeater

PCI-7856User’s Manualvi List of FiguresThis page intentionally left blank.

Page 57 - General Description

48 HSL Slave ModulesPCI-7856User’s Manual4.2.7 Managing Slave Index in an HSL NetworkBefore you proceed Before powering on the slave modules, users

Page 58

HSL Slave Modules 49PCI-7856User’s ManualThe following examples are provided for user reference. All mod-ules used are set in full duplex mode.Examp

Page 59 - HSL-Repeaters

50 HSL Slave ModulesPCI-7856User’s ManualCondition 2 HSL-AI16AO2-VV×1 operates at 12 Mbps.We recommended that you use the provided slave index conf

Page 60

HSL Slave Modules 51PCI-7856User’s ManualExample 2Provided you installed two HSL-DI16DO16-UJ, one HSLDI16DO16-M-NN, two HSL-DO32-M-N and one HSL-AI1

Page 61

52 HSL Slave ModulesPCI-7856User’s ManualThe scan time needs 30.33 µs x 7. You may connect these mod-ules with one master controller. The HSL-AI16A

Page 62 - HSL-AI16AO2-M-VV

MotionCreatorPro 2 53PCI-7856User’s Manual5 MotionCreatorPro 2After installing the hardware, it is necessary to correctly configure all cards and do

Page 63

54 MotionCreatorPro 2PCI-7856User’s Manual5.1 Execute MotionCreatorPro 2After installing the software drivers for the PCI-7856 in Windows, the MCP2

Page 64 - HSL-AI16AO2-M-VV 1 1, 2

MotionCreatorPro 2 55PCI-7856User’s Manual5.3 MotionCreatorPro 2 Form Introducing5.3.1 Main WindowThe main menu appears after running MotionCreatorP

Page 65 - 5 MotionCreatorPro 2

56 MotionCreatorPro 2PCI-7856User’s Manual Movement Field Bus Button Function Description Single Movement Single Axis movement (PTP), include abso

Page 66 - 5.2 About MotionCreatorPro 2

MotionCreatorPro 2 57PCI-7856User’s ManualB. All automation products found by MotionCreatorPro2. The tree view can displayed both motion axes and fi

Page 67 - 5.3.1 Main Window

List of Tables viiPCI-7856User’s ManualList of TablesTable 3-1: MNET Specifications ... 13Table

Page 68 - Field Bus

58 MotionCreatorPro 2PCI-7856User’s Manual5.3.2 HSL Distributed I/O ManagerThis page can be used to test the HSL system and slave modules. After exe

Page 69

MotionCreatorPro 2 59PCI-7856User’s ManualOperation Instructions:A. Tree view of whole HSL and Motionnet modulesB. Digital input presentation and di

Page 70 - 58 MotionCreatorPro 2

60 MotionCreatorPro 2PCI-7856User’s Manual5.3.3 Motionnet Distributed Motion ManagerThe Motionnet manager offers motion operations that include sin-

Page 71 - Operation Instructions:

MotionCreatorPro 2 61PCI-7856User’s ManualSingle MovementOperation Instructions:A. Command, feedback, error and target position informa-tion. Comman

Page 72 - 60 MotionCreatorPro 2

62 MotionCreatorPro 2PCI-7856User’s ManualC. Operation buttons and setting for 3 modes. You can switch operation between relative, absolute and velo

Page 73 - MotionCreatorPro 2 61

MotionCreatorPro 2 63PCI-7856User’s ManualHome Return ABC DEF

Page 74 - 62 MotionCreatorPro 2

64 MotionCreatorPro 2PCI-7856User’s ManualOperation instructions:A. Speed parameter of homing profile, please refer to the figure of area F.B. Modes

Page 75 - Home Return

MotionCreatorPro 2 65PCI-7856User’s ManualInterpolationABC

Page 76 - 64 MotionCreatorPro 2

66 MotionCreatorPro 2PCI-7856User’s ManualABC

Page 77 - Interpolation

MotionCreatorPro 2 67PCI-7856User’s ManualOperation Instructions:A. Interpolation axes selection and operation parameter settings including center p

Page 78 - 66 MotionCreatorPro 2

viii List of TablesPCI-7856User’s ManualThis page intentionally left blank.

Page 79 - MotionCreatorPro 2 67

68 MotionCreatorPro 2PCI-7856User’s ManualNVRAM Write/Read WindowThe PCI-7856 equipped with 32 KB of NVRAM. By using the write/read window, you can

Page 80 - NVRAM Write/Read Window

MotionCreatorPro 2 69PCI-7856User’s Manual5.4 Return Error CodeThe meaning of error codes are described below: (-1) Operation System type mismatche

Page 81 - 5.4 Return Error Code

70 MotionCreatorPro 2PCI-7856User’s Manual

Page 82 - 70 MotionCreatorPro 2

Scan Time Table 71PCI-7856User’s Manual6 Scan Time Table6.1 Full Duplex Mode(*) means the minimum scan time for full duplex mode at different transm

Page 83 - 6 Scan Time Table

72 Scan Time TablePCI-7856User’s Manual

Page 84 - 72 Scan Time Table

HSL-HUB/Repeater Information 73PCI-7856User’s Manual7 HSL-HUB/Repeater Information7.1 Transfer Rates Tranfer rates recommended total extension dista

Page 85 - 7.2 Scan time table

74 HSL-HUB/Repeater InformationPCI-7856User’s ManualFull duplex / 6MbpsFull duplex / 3MbpsNumber of inserted Hubs (Repeater)Slave Index Number3 (Min

Page 86 - Full duplex / 3Mbps

ixPCI-7856User’s ManualPrefaceCopyright 2009 ADLINK TECHNOLOGY INC.This document contains proprietary information protected by copy-right. All righ

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